GRLLR Doors for Expansion Unit: Assembly & Operational Manual
Step-by-step assembly instructions for installing doors on the GRLLR expansion unit, including parts list and detailed guidance for each stage of the process.
Parts
1
Door Bracket
1
2
Left Door
1
3
Right Door
1
4
Door Handle
2
5
Door Stopper
1
6
Door Hinge
4
7
Connect Bracket
2
8
Left Bracket
1
9
Right Bracket
1
10
M6 × 10 Screws
20
11
M5 × 10 Screws
4
12
M4 × 12 Screws
26
Assembly
1. Install Door Bracket
With the cabinet tilted as shown, install the door bracket (1) inside the cabinet frame.
Align the bracket with the mounting holes.
Fix it in place using the indicated screws.
Maintain a 3-5 mm clearance as shown in the detail view.
Parts used:
Door Bracket | 1 | 1×
M6×10 mm screw | A | 4×
2. Secure Top Section
Place the cabinet in the upright position.
Position the top section as shown.
Secure first at position ①, then at position ②, following the indicated order.
Ensure the top sits flush with the cabinet.
Parts used:
M6×10 mm screw | A | 4×
3. Install Upper Frame
Position the door bracket (1) on the top front of the cabinet as shown.
Align it with the mounting holes on both side panels.
Secure the bracket in place.
Parts used:
Door Bracket | 1 | 1×
M6×10 mm screw | A | 4×
4. Install Side Brackets
Install the left bracket (8) and right bracket (9) inside the cabinet, at the top front corners.
Fix each bracket to the cabinet frame as shown in the detail views.
Ensure brackets are aligned and firmly secured.
Parts used:
Left Bracket | 8 | 1×
Right Bracket | 9 | 1×
M6×10 mm screw | A | 4×
M5×10 mm screw | B | 4×
5. Install Door Hinges
Install the door hinges (6) onto the cabinet frame in the positions shown.
Secure each hinge using the specified screws.
Ensure hinges are evenly aligned on both sides.
Parts used:
Door Hinge | 6 | 4×
M4×12 mm screw | C | 18×
6. Reinstall Table Top
Position the table top back onto the cabinet.
Secure first at position ①, then at position ②, as shown.
Use the original screws indicated to re-fix the table top.
Parts used:
M6×10 mm screw | A | (original screws)
M5×12 mm flat head screw | C | (original screws)
7. Install Connect Brackets
Install the connect brackets (7) at the bottom front inside the cabinet, as shown.
Align each bracket with the pre-drilled holes.
Secure them firmly to the cabinet base.
Parts used:
Connect Bracket | 7 | 2×
M5×10 mm screw | B | 8×
8. Install Door Handles on Doors
Attach the door handles (4) to the left door (2) and right door (3).
Insert the screws from the inside of each door.
Tighten until the handles are secure.
Parts used:
Left Door | 2 | 1×
Right Door | 3 | 1×
Door Handle | 4 | 2×
M6×10 mm screw | A | 4×
9. Install Left Door
Position the left door (2) on the cabinet.
Align the door hinges with the cabinet-mounted hinges.
Secure the door in place using the indicated screws.
Parts used:
Left Door | 2 | 1×
Door Hinge | 6 | 2×
M4×12 mm screw | C | 4×
10. Install Right Door
Position the right door (3) on the cabinet.
Align the door hinges with the cabinet-mounted hinges.
Secure the door in place using the indicated screws.
Ensure both doors open and close correctly.
Parts used:
Right Door | 3 | 1×
Door Hinge | 6 | 2×
M4×12 mm screw | C | 4×
Maintenance
11. Preventing Rust
Rust is a chemical process in which iron oxidizes and begins to flake away the metal. This is caused by water that soaks into the metal or comes in contact with the metal frequently over time. As an outdoor appliance made of steel, some surface rust should be expected from time to time. Keeping your grill under cover, clean and dry, goes a long way toward preventing rust from occurring. Some tips are:
Ensure cooking surfaces (including flame tamer) are kept clean and dry after cooking, particularly after cooking with marinades. The cooking surface should be rubbed with oil after use.
Do not leave the grill out in the rain.
Do not store the grill when it is wet. Dry thoroughly first.
During both summer and winter, periodically remove the cover to enable the grill to air out, and get rid of any built-up condensation.
Light surface rust can be easily removed with a rag, soaked in white vinegar, or using a commercial rust remover. Dry the affected area and apply a coating of rust-preventing fluid, available at most auto stores.
Chipped enamel can be treated with touch-up paint to cover the bare metal surface.
12. Maintaining Powder-Coated Steel
Frequency: Clean every 3-6 months or more often if the item is exposed to harsh environments (e.g., coastal areas, high pollution).
Method:
Use a soft cloth or sponge with warm water and mild detergent.
Avoid abrasive cleaning tools like steel wool or scouring pads that can scratch the surface.
Use minor clean water to remove any residue.
Dry with a soft cloth to prevent water spots or streaks.
2. Avoid Harsh Chemicals
Do not use solvents, strong alkaline cleaners (e.g., ammonia), or acidic products, as these can damage the powder coating.
Stick to pH-neutral or slightly alkaline cleaning solutions.
3. Protect Against Scratches
Use care when handling or storing powder-coated items to avoid scratching the surface.
If scratches occur, touch them up promptly with a matching paint or protective coating to prevent rust or further damage.
4. Protect from Harsh Conditions
If the powder-coated steel is outdoors:
Use a silicone-based wax, car wax, or a clear protective sealant specifically formulated for powder-coated surfaces.
This adds a water-repellent layer, reducing the chance of water penetration and rust formation.
Reapply every 6–12 months for outdoor items.
5. Inspect Regularly
Check for chips, cracks, or peeling in the powder coating.
Address any damage promptly to prevent rusting or corrosion underneath the coating.
6. Lubricate Moving Parts (if applicable)
For items like hinges or joints, use a silicone-based lubricant to keep them functional and protect against corrosion.
7. Ensure Proper Drainage and Ventilation
Avoid water pooling: Design or place powder-coated items in a way that prevents water from accumulating, such as tilting outdoor furniture slightly for runoff.
Ventilation: Ensure proper airflow around the item to allow quick drying after exposure to rain or cleaning.
8. Apply a Protective Coating:
Products like silicone-based sprays or car wax can repel water and add a shiny finish.
13. Preventing Rust On Stainless Steel
1. Regular Cleaning
Frequency: Clean every 3-6 months or more often if the item is exposed to harsh environments (e.g., coastal areas, high pollution).
Remove Contaminants: Clean stainless steel regularly to remove dirt, salt, grease, or other debris that can lead to rust.
Use warm water and a mild detergent with a soft cloth or sponge.
Rinse thoroughly with clean water and dry with a microfiber cloth to prevent water spots.
Avoid prolonged exposure to saltwater or chloride-based cleaners, as these can corrode stainless steel.
2. Protect the Surface
Apply a Protective Coating: Use a stainless steel polish, wax, or clear protective coating to create a barrier against moisture and contaminants.
Use Passivation Treatments: For higher corrosion resistance, apply a passivating agent (available commercially) to remove iron contaminants and reinforce the chromium oxide layer.
Storage
14. Storage
Check these instructions if you stop using the for a longer time or you wish to put the unit into storage for the winter, for example. Proper storage prolongs the unit service life and keeps it operational for many years.
Clean inner and outer metal surface.
Keep the all parts in dry.
These parts need to be stored in a dry and warm space. It is also recommended that use a cover to protect the unit.
Warranty
15. Warranty
Company Address
The GRLLR Company B.V.
Leeststraat 43 A
4813 BC Breda
The Netherlands
Conditions of Warranty
This limited warranty applies only to products registered within 30 days of purchase according to instructions in the manual.
Proof of purchase date according to buying receipt.
The GRLLR manual must be kept, in order to refer back to it.
Products must be assembled, used and maintained according to the manuals.
Any alteration, reparation or adjustment of the original product parts will cancel the validity of this warranty.
1. Coverage
GRLLR warrants this Connect Unit to be free from defects in material and workmanship from the date of purchase by the original consumer purchaser. This warranty is limited to the following components:
Cast Iron parts have a warranty period of 5 years - no rust through or burn through
All stainless steel parts have a warranty of 10 years from the date of purchase.
Kamado worktop has a warranty of 2 years, provided adequate maintenance with seasonal oil.
Water drainage accessories and tap have a warranty of 2 years from the time of purchase.
All other parts are covered for 5 years from the date of purchase.
Please note: Surface rust is normal and can be cleaned easily. If not maintained properly as indicated in the manual, it can become a bigger issue. Please follow the instructions for optimal usability and durability.
2. What Is Not Covered
This limited warranty does not cover the following
Normal wear and tear.
Damage caused by improper assembly, installation, use or maintenance.
Commercial use of this product.
Any modifications or alterations made to the appliance.
Damage caused by accidents, misuse, abuse, or neglect. • Surface corrosion, discoloration, or rust.
Excluded from this warranty are the following:
Removal or re-installation expenses. This warranty does not cover transit or in-home service costs.
We do not assume responsibility for any loss or damage that occurs during transportation.
This warranty does not apply to instances of inadequate maintenance, abuse, neglect, misuse, accidental or improper installation of the appliance.
Any cosmetic imperfections, including scratches, dents, corrosion, or discoloration due to heat, abrasive chemical cleaners, or chipping of porcelain enamel components, as long as they do not impair the functionality of the appliance.
Costs related to cleaning and normal wear and tear will be subject to service charges.
Corrosion or damage resulting from exposure to elements such as insects, weather, hail, grease and fat fires, abrasive chemicals, food acids, and juices are not covered.
Commercial use of this appliance is not included in the warranty.
Unauthorised repairs or alterations during the warranty period are not eligible for coverage.
Surface rust is not considered an eligible warranty claim.
3. Exclusive Remedy
In the event of a covered defect, GRLLR will, at its option, repair or replace the defective part or product. The cost of labor for removal or installation of the replacement part is not covered.
4. How to Obtain Service
If you believe that your GRLLR product is defective and covered under this warranty, please contact our Customer Service Depart- ment at the contact information provided above.
5. Limitation of Liability
To the extent permitted by applicable law, GRLLR’s liability under this warranty is limited to the repair or replacement of defective parts or products, as specified in section 3 above. GRLLR shall not be liable for any other damages, including but not limited to incidental, consequential, or punitive damages.
6. Governing Law
This warranty shall be governed by and interpreted in accordance with the laws of the country or jurisdiction where the product was purchased.
7. Non-Transferable
This warranty is valid only for the original consumer purchaser and is not transferable to subsequent owners.
8. Other Conditions
Set-up and installation of all GRLLR products must conform with the manual, as well as with the applicable Gas, Electrical and Building standards as laid down by the local laws and codes in your country, state or region.
Do not place any GRLLR BBQ, Oven or Stove directly on/near a combustible surface, such as tables, carpets, wooden floors or other combustible materials. You must use a refractory barrier with adequate thickness as a protective base, such as concrete tiles between the GRLLR product and a combustible surface. Improper use of GRLLR products or misplacement of any GRLLR BBQ, Oven or Stove will cancel any warranty validity and dis- claims all liability for direct, indirect or incidental damages.
This warranty has been translated from English to several other languages. We do not cover claims that result from a mistrans- lation or a poor interpretation of context. At the GRLLR Compa- ny, we always strive to help our clients and partners as well as we can. Disagreements will always refer to the English or Dutch warranties to rule out contextual mistranslations.